Missing instruments, quality concerns, and an inability to keep pace with surgical demand can strain the relationship between the operating room and sterile processing department (SPD). For John Kimsey, vice president of processing optimization and customer success for STERIS, addressing those problems starts with helping perioperative professionals understand the conditions behind them and the role they can play in improving performance.
Speaking with Infection Control Today® (ICT®) at the 2026 Association of periOperative Registered Nurses (AORN) Global Surgical Conference & Expo held in New Orleans, LA, April 11 to 14, 2026, Kimsey described his session, designed to explain why SPD work is so challenging. His approach connects familiar frustrations in the operating room (OR) with the operational realities of instrument reprocessing, encouraging teams to investigate causes together.
“The first one is a look behind the scenes of why SPD is so hard, and I love talking about SPD to the OR nurses because they're vested in that. Obviously, if SPD doesn't work, surgeons don't work,” Kimsey said.
Top 3 Takeaways
- Understanding root causes supports collaboration. Kimsey encourages operating room (OR) teams to examine the training, resources, and space SPD needs to address performance challenges.
- ASC growth requires reprocessing planning. Off-site processing and financial partnerships are options to explore when existing space and capacity constrain expansion.
- Simulation makes the sterile processing department (SPD) challenges tangible. SPD Live uses 200 simulated instrument trays to introduce OR personnel to processing tasks and opportunities for improvement.
That connection makes sterile processing a shared concern across surgical services. A missing instrument may become apparent when a surgical team needs it, but understanding why it is missing requires looking at the processes, resources, and working conditions that preceded that moment. Kimsey’s presentation was intended to help OR professionals make those connections.
“So, I'll be explaining the root causes between [the questions of] why am I missing instruments, why do I have quality issues, and why can't SPD keep up.” he said.
Kimsey identified collaboration, advocacy for training resources, and adequate space as areas where perioperative teams can help. His emphasis was on developing a partnership that gives OR staff a clearer understanding of SPD challenges and a stronger foundation for supporting improvements.
He also described an experiential approach to building that understanding: SPD Live, a hands-on exercise he said he was presenting for the third consecutive year. Participants work through a simulated department, processing 200 surgical instrument trays represented by cardboard boxes, with crayons standing in for instruments.
“And the surgical trays are actually cardboard boxes, shoe boxes, and crayons on the instruments, but it gives the OR staff a chance to actually get their hands during [dirty] doing SPD work,” Kimsey said.